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Hardware

PostProcess™ DEMI 800™ Series

Support & Resin Removal

When throughput is essential, the PostProcess™ DEMI 800™ Series automated submersion systems are engineered to meet the demands of volume production while ensuring consistency of every part. The varying specifications of our models ensure a range of features are available for your automated post-printing needs. All models incorporate our proprietary software program and additive formulated detergents for a complete additive manufacturing post-print solution.

The DEMI 800 Series uses our patented Submersed Vortex Cavitation (SVC) technology and removes PolyJet and FDM supports or excess resin. PostProcess’ SVC technology utilizes agitated flow to effectively remove PolyJet and FDM supports with a ‘sink-float’ process to rotate parts throughout the chamber. This variable motion, combined with optimal energy delivery and detergent filtration, results in fast and uniform removal. With the motion of fluids within the machine controlled by our Agitation Algorithms, sensor data adjusts in real-time so that parts are not damaged and removal of supports and resin is consistent.

The DEMI 800 Series integrates a number of design features for ease of use and integration into your 3D printing operations, like noise reduction for a low dBa, a powerful magnetically driven pump, and advanced filters for extended detergent life. A fully insulated tank to keep the temperature consistent for energy efficiency, a basket to remove parts from the system and harness at the top of the unit, and ergonomically friendly tank orientation are just a few of the uniquely engineered features. The PostProcess DEMI 800 Series is available in a variety of models based on your unique application needs.

Want to learn more about the DEMI 800 Series? Click below to download the PDF Specifications and watch the latest “How It Works” video!

Hardware
Support & Resin Removal

Specifications

AUTOMAT3D Software Features

  • Variable temperature
  • Programmable cycle time
  • Proprietary Agitation Algorithms
  • Recipe storage and recall
  • Precision control of process parameters
  • Preventative maintenance features

Size and Weight

  • Envelope : 18″ L × 18″ W × 18″ H (46 cm x 46 cm x 46 cm)
  • Machine Footprint: 34.75” L × 43.5” W × 59.75” H (88 cm x 110 cm x 152 cm)
  • Approximate Weight: 700 lbs(318 kg) empty, 1000 lbs (454 kg) full 

Hardware Features

  • Advanced industrial controls by Beckhoff™
  • High durability, low maintenance design
  • Singular tub for large parts, or divider option for dual abrasive and polish operations
  • Thoughtful construction – contoured back walls, corrugated side walls, urethane coated envelope, textured powder coated enclosure

Detegent

  • Capacity: 40 Gallons (151 Liters)
  • Polyjet Materials: PLM-101-SUB
  • SLA, DLP and CLIP Materials: PLM-403-SUB
  • FDM Materials: PLM-201-SUB

Electrical – North America:

  • DEMI 800 Model (SLA/DLP/CLIP only): Voltage: 120, Amperage: 20A, Connector: NEMA L5-20P
  • DEMI 830-120V Model (PolyJet/FDM/SLA/DLP/CLIP): Voltage: 120, Amperage: 20A, Connector: NEMA L5-20P, Dual agitation, includes heater & ultrasonics
  • DEMI 830-240V Model (PolyJet/FDM/SLA/DLP/CLIP): Voltage: 240V, Amperage: 20A, Connector: ABB332P6W, Dual agitation, includes heater & ultrasonics

Electrical – Europe:

  • DEMI 830-230V Model (PolyJet/FDM/SLA/DLP/CLIP): Voltage: 230V, Amperage: 20A, Connector: ABB332P6W, Dual agitation, includes heater & ultrasonics

Safety Features

  • Emergency stop
  • Auto power down
  • Compliant with all OSHA regulations

Consumables

All of our patent-pending engineered solutions have been developed for high-performance and optimized to use our exclusive media. We offer our media in 50 pound plastic containers with molded-in handles, for easy unload and storage. Our media has been formulated and tested to have the lowest attrition rates in the industry.

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Innovative Products

PostProcess™ LEVO™
PostProcess™ LEVO™

Surface Finish

When time is crucial, the PostProcess™ LEVO™ offers the fastest cycle times in our Surface Finish Design Series. Our patent-pending circular units are also ideal for running smaller parts to achieve an automated ‘customer-ready’ finish.

Using our unique Suspended Rotational Force (SRF) technology, the LEVO Surface Finish solution is capable of finishing surfaces of the following 3D printing technologies: FDMMJF, SLSSLA, CLIPPolyJet,  and more.

The system utilizes a circulating motion with immersion in a mixture of composite abrasive and fluid for applying even mechanical force at the surface level.

Our proprietary abrasive and polishing media help to meet the specifications for the desired Roughness Average (Ra) to achieve various types of finishes on a wide range of 3D printed materials.

Click to download the Levo PDF Specifications or see more below.

*Available in North America only

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PostProcess™ LEVO™
3D printing surface finish
PostProcess™ RADOR™

Surface Finish

Whatever your surface finish requirements are, the PostProcess™ RADOR™ has been engineered to meet the specifications for the desired Roughness Average (Ra) to achieve various types of finishes on a wide range of 3D printed materials. The RADOR is capable of finishing surfaces of the following 3D printing technologies: FDM, SLA, CLIP, PolyJet, SLS, MJF, Metals, and more.

The PostProcess RADOR Surface Finish system applies patent-pending technology using Suspended Rotational Force (SRF), which encompasses optimized energy with vertical motion combined with our proprietary additive formulated consumables to achieve the required surface finish on each of your 3D parts. This solution, along with our entire surface finishing line, has been designed with noise-reducing features for low dBa to reduce the noise in your production environment.

Want to learn more about the RADOR™? Click to download the PDF Specifications, read our latest white paper, and hear about Great Lakes Dental’s experience in this customer case study!

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PostProcess™ RADOR™
PostProcess™ BASE™ solution
PostProcess™ BASE™

Support Removal

The patented PostProcess™ BASE™ solution offers the largest envelope in our Support Removal series of machines and delivers uniform, high-quality results for every part, regardless of geometry, with short cycle times to meet high-volume production needs.

The PostProcess BASE removes supports from the following 3D printing technologies: FDM, SLA, CLIP, PolyJet, and more. The BASE provides delicate to robust support removal with higher throughput using Volumetric Velocity Dispersion (VVD) technology to ensure complete part coverage. The system is ruggedly designed for the largest additive manufactured parts, with an envelope measuring 40″ L x 27.5″ W x 26″ H.

PostProcess’ proprietary Volume Velocity Dispersion (VVD) technology, a series of high volume and flow jet streams spraying bidirectionally coupled with a perpendicular linear motion for mechanically assisted support removal, ensures fast cycle times with virtually no damaged parts.

Because of the high-volume (200 GPM), low-pressure system (35 PSI), parts feel a powerful yet gentle, all-encompassing flow of detergent that also keeps the part in place. Once applied, the constant force felt by the part reduces the risk of damaging parts. One result of the bi-directional jetting action is the part remains stationary and avoids any potential collisions that a circulation tank may subject parts to damage.

By combining our proprietary AUTOMAT3D® software program with precisely controlled energy and exclusive additive formulated detergents, the BASE delivers consistent, hands-free support removal for 3D printed parts. Our solution accelerates your operations with features like intelligent cycle time programming, customizable settings, one-touch repeatability with recipe storage, and pre-programmed preventative maintenance schedules.

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PostProcess™ BASE™
deciduo
PostProcess™ DECI Duo™

Hybrid

With the patent-pending Hybrid DECI Duo™, multi-step surface finishing of 3D printed parts is automated in a single system and designed with a space-saving footprint that optimizes production floor space.

The Hybrid DECI Duo has been engineered for the most advanced 3D print materials such as thermoplastics and metals, and offer fast cycle times for even the most complex parts, including those with internal channels, organic geometries, and honeycombs.

The Duo’s unprecedented performance is a result of our Thermal Atomized Fusillade (TAF) technology, in which two perpendicular, single-axis jet streams comprised of compressed air, detergent, and suspended solids providing targeted blast sequences while utilizing 360° part rotation for maximum surface exposure.

Through a combination of optimized energy, exclusive chemistry including detergents and suspended solids, the system is guided by our proprietary AUTOMAT3D® software to provide the desired surface finish while preserving fine-detail part geometries.

The Hybrid DECI Duo thinks like a member of your team, monitoring and reacting in real-time to maintain optimal conditions with sophisticated features like pre-programmed preventative maintenance schedules, intelligent cycle time programming, and one-touch repeatability with recipes stored within the software.

Thoughtfully designed, the Hybrid DECI Duo also includes an LED lighted chamber, noise-reducing features for a low dBa, and the flexibility of a manual mode to allow for hands-on part finishing.

We’re always thinking about how to optimize efficiency, with considerations like casters for easy installation, a smart electrical panel design, and pass-through door capability to help streamline your entire additive manufacturing operation.

Click below to download the PDF Specifications.

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PostProcess™ DECI Duo™
PostProcess™ NITOR™
PostProcess™ NITOR™

Surface Finish

The patent-pending PostProcess™ NITOR™ automated surface finish system is exclusively engineered for additive manufactured parts. Designed to meet the specifications for your desired Roughness Average (Ra) to achieve various types of finishes, the NITOR is ideal for all 3D printed materials, including FDM, SLS, SLA, CLIP, PolyJet, Ultem and more. No other post-print solution integrates hardware, software, and chemistry into a complete system that removes the post-print bottleneck to enable increased time to market.

Post-Print Technologies Additive Manufacturing

PostProcess is singularly dedicated to post-print technologies for the additive manufacturing market. The result is a forward-thinking design that increases the efficiency of your 3D printing operations. The NITOR’s large working envelope can be divided to run both abrasive and polish operations simultaneously. Additionally, our proprietary and eco-friendly media and detergents are formulated specifically for additive materials.

Our unique Suspended Rotational Force (SRF) technology utilizes a circulating motion with immersion in a mixture of composite abrasive and fluid for applying even mechanical force at the surface level.

Driven by our AUTOMAT3D® platform, which controls our proprietary Agitation Algorithms, the NITOR’s advanced software provides real-time decision making for your desired surface finish while preserving the fine-feature detail of unique geometries.

Precisely controlling all variables, including heat, frequency, amplitude, and lubricity, our solution ensures less breakage. In addition, you have the capability to “set it and forget it” with recipe programming that no other system can offer.

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PostProcess™ NITOR™
SLA resin removal
PostProcess™ DEMI 4000™ Series

Resin Removal

Need a scalable post-printing solution for high-volume stereolithography (SLA) production?

The DEMI 4000™ Series is the world’s only automated technology developed for production SLA resin removal. Powered by our proprietary software platform, AUTOMAT3D®, this solution utilizes our patented Submersed Vortex Cavitation (SVC) technology, ensuring consistency and optimizing the rate of resin removal. The solution works in concert with PostProcess’s suite of long-lasting detergents, specialized for applications from standard resins to ceramic-filled resins to high-temp resins. The most recent detergent release outperforms all typical solvents (e.g. IPA, TPM, DPM) on longevity, and offers an exceedingly safe flashpoint over 200°F / 93°C. This decreases the frequency of chemical changeouts and improves sustainability standards.

With a processing tank measuring 890mm x 890mm x 635mm, the DEMI 4000 Series can seamlessly process large part sizes or large builds with many smaller-sized parts, improving cycle times and increasing throughput. The utilization of a powered lift system eliminates the need for multiple machines, allowing ergonomic, operator-friendly same-height loading of multiple build trays.

The lift system’s fully-enclosed process envelope provides an optimized operator experience while enabling a cleaner and safer working environment. The process envelope of the DEMI 4000 is aligned with many of the most popular production level SLA 3D printers, including the 3D Systems ProX 800, RPS NEO800, and Stratasys V650.

Want to learn more about the DEMI 4000 Series? Contact us, we'd love to hear from you.

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PostProcess™ DEMI 4000™ Series
Support Removal
PostProcess™ DECI™

Support Removal

The PostProcess™ DECI™ offers a large work envelope and delivers uniform, high-quality results for every part, regardless of geometry, with short cycle times to meet your high-volume production needs.

3D Post-Printing with custom software & additive formulated consumables

The DECI provides delicate to robust support removal with higher throughput using patented Volumetric Velocity Dispersion (VVD) technology to ensure complete part coverage and removes supports from the following 3D printing technologies: FDM, SLA, CLIP, and more. VVD software-driven technology uses a series of high volume and flow jet streams spraying bidirectionally, coupled with a perpendicular linear motion for mechanically assisted support removal.

No other system in the world combines hardware tailored for 3D post-printing with custom software and additive formulated consumables. With our proprietary Agitation Algorithms ensuring precision-controlled energy and controlling the flow of our additive-formulated detergents, the PostProcess DECI delivers consistent hands-free support removal from 3D printed parts. The DECI comes with a built-in rinse capability to ensure detergent and residue are eliminated after supports have been removed and a viewing window into the LED lighted chamber.
Want to learn more about the DECI? Contact us or see our infographic ROI analysis of a real-world healthcare industry example.

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PostProcess™ DECI™
automated removal PolyJet
PostProcess™ DEMI 400™ Series

Support & Resin Removal

The PostProcess™ DEMI 400™ Series Support & Resin Removal submersion solutions deliver automated removal of PolyJet and FDM supports and excess resin for SLA, CLIP, and DLP technologies.

All versions in the DEMI 400 Series includes our patented Submersed Vortex Cavitation (SVC) technology – the system uses a rotating motion while the part is immersed in fluid and ensures even exposure to the induced mechanical agitation.

Utilizing our proprietary software and paired with our exclusive detergents, the right amount of time, and exact temperature based on the material and geometry of the 3D printed part, the DEMI 400 delivers precise, hands-free post-printing for additive manufacturing workflows.

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PostProcess™ DEMI 400™ Series
PostProcess™ DEMI 200™
PostProcess™ DEMI 200™

Support & Resin Removal

The PostProcess™ DEMI 200™ Support & Resin Removal solution provides all the conveniences of a compact bench-top footprint, with an envelope sized for a few large or several small geometries.

Rely on the patent-pending DEMI 200 for superior PolyJet and FDM support removal and excess SLA, DLP, and CLIP resin removal.
The DEMI 200 includes our patented Submersed Vortex Cavitation (
SVC) technology, a rotating motion while immersed in fluid for disposing support material and providing even exposure to induced mechanical agitation.

Utilizing our proprietary software and paired with our exclusive detergents, the right amount of time, and exact temperature based on the material and geometry of the 3D printed part, the DEMI 200 delivers precise, hands-free post-printing for additively manufactured parts.

*Available in North America only

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PostProcess™ DEMI 200™
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